I noted with a lot of interest ME 109's "preload" approach which results in a slight bearing clearance. That's because my practice has been to call the preload good when there was a slight preload as the axle nut is tightened.ME 109 wrote: . . . Basically before the axle nut is torqued up, you should be able to feel some wobble in the wheel.
To take this to the extreme, when the axle nut is way loose, there should be a fair bit of wobble. . .
For years, on automobiles, my approach was to apply enough torque on the castellated nut to ensure that all the "slack" had been taken out of the bearings. Then I would back off the nut to the first chance to run the cotter pin through a hole. In other words I adjusted the bearings with a little clearance. But on an airhead I had developed the notion that a slight preload was optimum. So where did that come from?
I think it came from my interpretation of Duane's writings about all the massive bearing preloads he has encountered and how remarkably well the bearings have survived; with failures usually attributed to things like contaminants getting into the bearings as opposed to excessive preload. So (I must have intuitively concluded) a slight preload is good.
So, upon reading ME 109's approach I did what most of us probably do and went to the internet. There I never did find anything I could get my teeth into. What I was looking for was a general discussion about preload of tapered roller bearings from somebody who sounded like they knew what they were talking about. I found a lot of formulas, but not the discussion I was looking for. I think the reason that I didn't stumble upon a general statement is because there are so many ifs ands and buts regarding the applications and operating environments.
The chart in this link was about the best thing I found in my search:
http://cpannut.com/newFacts.html
One of my thought questions was what happens to the preload, whatever it is, as the bearings come up to operating temperature? We know that the final drives can get pretty warm from gear friction. The front wheels get plenty of cooling air on the other hand. The question is, does the preload increase or decrease at operating temperature? Since the bearings and surrounding components are mostly steel I'm guessing that the preload doesn't change significantly at operating temperatures? And when the surrounding aluminum would come into play, its greater thermal expansion coefficient would serve to move the bearings apart and increase the clearance.
Ken