Swing arm bearings

Discuss all things 1970 & later Airheads right here.
ME 109
Posts: 7308
Joined: Tue Aug 03, 2010 3:00 am
Location: Albury, Australia

Re: Swing arm bearings

Post by ME 109 »

I Agree with you major.
Your 'crappy welder' is a better welder than my 'crappy welder'.
The weld in my picture is crappy. Yet, it is all that is necessary for the job.
Do you have a gas-less wire feeder? They mostly provide poor results, unless we talk about industrial applications of gas-less (flux cored) welding.

The upper end of manual welding is an interesting place. Welds that are required to pass very high standards are far more interesting to do than basic welding.
Correct preparation of the material to be welded aside, the weld pool is everything. That small pool is the 'world' of the welder. Little things, like watching light reflecting off the arc at the edge of the pool in a fillet weld, tell me that the pool is forming correctly which will result in perfect fusion at the weld toes.
That is why I emphasised the need to clearly see what is going on.

Welding is a little like riding a motorcycle in the correct gear. Riding at 50 mph in 2nd gear is like having the amps turned up way too high for the lower wire speed/smaller electrode size.
Riding at 20 mph in fifth gear is like having the amps way too low for the high wire speed/larger electrode size.

A welder needs to experiment with the amps to see what the difference is between higher and lower.
Too high amps generally will display as a flattened weld with much spatter and burn holes in light material.
Too low amps will give a raised weld with less spatter and little penetration.
Whether it's welding on an army tank with 1.2~1.6mm wire or the subframe of an airhead with a 1.6mm electrode, getting the amps/wirespeed/electrode size matched for a 'given weld situation' is the key.

Give me one hour, and I will make a person a more than competent home welder. :ugeek:
Lord of the Bings
ME 109
Posts: 7308
Joined: Tue Aug 03, 2010 3:00 am
Location: Albury, Australia

Re: Swing arm bearings

Post by ME 109 »

One of the local bearing suppliers has found NTN bearings with the same dimensions as a 32203
$35 each plus $15 shipping
$85 all up.
30203 would cost me $20+ each, and then need to find a correct spacer. So the NTN bearings win.
The outer seal from the old bearings may fit and keep a little dirt out.

And, I can have them tomorrow. :mrgreen:
Lord of the Bings
User avatar
Airbear
Posts: 2887
Joined: Tue Aug 03, 2010 10:02 am
Location: Oz, lower right hand side, in a bit, just over the lumpy part.

Re: Swing arm bearings

Post by Airbear »

ME 109 wrote: Give me one hour, and I will make a person a more than competent home welder. :ugeek:
I'm keen to test that challenge, Jeff. I'll work on getting a decent welding hat first.
Charlie
and Brunhilde - 1974 R90/6
Image

Graduate, Wallace and Gromit School of Engineering and Design (Pending)
Major Softie
Posts: 8900
Joined: Tue Aug 03, 2010 1:46 pm

Re: Swing arm bearings

Post by Major Softie »

In the Scene Shop of the theatre where I work, I have a nice many-thousands-of-dollars-Hobart wirefeed running gold-gas, so, while I may be a crappy welder, I am not using a crappy welder. ;-)

It also has a spool gun that I have loaded with aluminum so that I can make crappy aluminum welds too (I steal the straight argon tank from the Art Department for those rare occasions). My crappy steel welding is practically professional level compared to my crappy aluminum welding. :mrgreen:

Anyway, I have progressed to where I am decent at recognizing the correct power and feed settings, but only through trial and lots of error. It would have saved me an awful lot of my crappiest welding if I'd had that hour of tutoring from a real welder, and I am well aware that it would still do me some good.
MS - out
ME 109
Posts: 7308
Joined: Tue Aug 03, 2010 3:00 am
Location: Albury, Australia

Re: Swing arm bearings

Post by ME 109 »

Airbear wrote:
ME 109 wrote: Give me one hour, and I will make a person a more than competent home welder. :ugeek:
I'm keen to test that challenge, Jeff. I'll work on getting a decent welding hat first.
OK Charlie, but we'll need to be careful of that welding smoke. We could end up with red eyes!
Lord of the Bings
ME 109
Posts: 7308
Joined: Tue Aug 03, 2010 3:00 am
Location: Albury, Australia

Re: Swing arm bearings

Post by ME 109 »

You got the gear then Major. I reckon you're better than you're letting on too. ;)

Aluminium is nice to weld, nice to work with. much cleaner, no sparks from grinding and little spatter.
When I was welding grade 5083 ally tanks not long ago, some of the welds were huge, made up of several runs.
1.2mm wire was used and even 1.6mm was trialled. Many of those those welds had to pass an English standard used in aviation welding.
Ultrasonic testing was used to determine pass or fail. Some weld failures were short in length and easily repaired while others were +20mm deep and required considerable effort to repair.

Good experience for when I want to retire to the coast and earn some pocket money welding on fishing boats etc.
Lord of the Bings
ME 109
Posts: 7308
Joined: Tue Aug 03, 2010 3:00 am
Location: Albury, Australia

Re: Swing arm bearings

Post by ME 109 »

Bike's all back together with Pete's donor tranny.
Pete's tranny behaves almost the same as mine, and it's interesting to note the subtle differences.

I got some NTN bearings for the swing arm and all looks and feels good. :mrgreen:

I went for a half hour ride today, man it's good to ride.
Couldn't help but ring its neck!
Tacho says it's pulling over 8,000 rpm. Not quite 8,500 but more than 8,250. :geek:

So how accurate are our tachs? I'm wondering if inertia plays a role in exaggerating the reading.....

Man, it's good to ride. :D
Lord of the Bings
Duane Ausherman
Posts: 6008
Joined: Thu Aug 12, 2010 12:39 pm
Location: Galt California
Contact:

Re: Swing arm bearings

Post by Duane Ausherman »

MS is a fake, as he is always better than he lets on.
Ask the Indians what happens when you don't control immigration.
Major Softie
Posts: 8900
Joined: Tue Aug 03, 2010 1:46 pm

Re: Swing arm bearings

Post by Major Softie »

Duane Ausherman wrote:MS is a fake, as he is always better than he lets on.
Duane has obviously never seen me play baseball...
MS - out
User avatar
Airbear
Posts: 2887
Joined: Tue Aug 03, 2010 10:02 am
Location: Oz, lower right hand side, in a bit, just over the lumpy part.

Re: Swing arm bearings

Post by Airbear »

ME 109 wrote: Man, it's good to ride. :D
Well done, Jeff. Just the thing to do on the morning after the night before, eh?
It was good to catch up on Saturday night. Great to see Grant, too.
Charlie
and Brunhilde - 1974 R90/6
Image

Graduate, Wallace and Gromit School of Engineering and Design (Pending)
Post Reply