Changing fork oil

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Jon K
Posts: 3
Joined: Tue Apr 01, 2025 11:56 am

Changing fork oil

Post by Jon K »

As ever, apologies if this has been covered before...

(R100, 1982)

My Haynes manual tells me to drain the fork oil and pump the forks to get the last of it out, then replace the drain plugs before removing the filler plugs and putting the new oil in. But, if I remove the filler plugs whilst the drain plugs are still out, loads more of the old oil pours out - presumably because the vacuum is released.

So, I don't understand why Haynes would give that procedure. Can anyone enlighten me?

Also, the level check with a 5mm welding rod: the only welding rod I've got is about 2mm. Does it have to be 5?

Cheers,

Jon
barryh
Posts: 805
Joined: Fri Oct 01, 2010 12:30 pm

Re: Changing fork oil

Post by barryh »

It's usual for any oil change to always remove the filler plug first. Haynes may be thinking that to leave the filler plugs in helps the pumping action to compress air inside the forks and expel the oil. But to replace the drain plugs before removing the filler plugs is nonsense.
barry
Cheshire
England
Rob Frankham
Posts: 1405
Joined: Thu Aug 26, 2010 2:11 pm
Location: Scotland UK, 20 miles from civilisation up a dead end road!
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Re: Changing fork oil

Post by Rob Frankham »

Jon K wrote: Tue Mar 17, 2026 8:51 am As ever, apologies if this has been covered before...

(R100, 1982)

My Haynes manual tells me to drain the fork oil and pump the forks to get the last of it out, then replace the drain plugs before removing the filler plugs and putting the new oil in. But, if I remove the filler plugs whilst the drain plugs are still out, loads more of the old oil pours out - presumably because the vacuum is released.

So, I don't understand why Haynes would give that procedure. Can anyone enlighten me?

Also, the level check with a 5mm welding rod: the only welding rod I've got is about 2mm. Does it have to be 5?

Cheers,

Jon
1) As Barry said

2) it won't make a blind bit of difference provided that you can be sure the rod stays straight

Rob
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Jon K
Posts: 3
Joined: Tue Apr 01, 2025 11:56 am

Re: Changing fork oil

Post by Jon K »

Thanks Barry and Rob :)
barryh
Posts: 805
Joined: Fri Oct 01, 2010 12:30 pm

Re: Changing fork oil

Post by barryh »

I use the dipstick out of my car to check fork oil level. I find it's easier to see the clean oil level on the flat hatched portion of a proper dip stick than it is on a welding rod.
barry
Cheshire
England
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